Friday, September 4, 2015

Most Reliable Condenser Tube Plugs

By Kenya England


As a means of regaining stability of a chiller or a heat exchanger, plugs are put in place to remove leaky tubes out of action. This follows the rule that is a it will need to be re-tubed after eleven percent of the tubes have been put in place.All the condenser tube plugs must be plugged at both ends.

Whenever there is a leakage in the condenser, cooling water is taken in by the condenser into the purity condensate.The degree of this impurity depends on the amount of the water-coolant supplied and it's quality. The system structure and high temperature treatment are taken into consideration with the intentions of of minimizing damage on condenser tubes. Plugs are therefore required to avoid further damage and increase production efficiency. Examples include Ex-3 Pin plug, Expanding plug, High confidence plugs, Fiber plugs, Tube sheet plug and Ex-F expanding plug.

Ex-3 fitting is tried to withstand an extensive variety of weight, temperature and vibration states reaching up to 150 pounds for every square crawl. It highlights an extensive external washer that allows tubes to fit with sheets and not permit the attachment to be maneuvered into the vacuum of the unit. It is accessible in metal, bronze, stainless steel and titanium. It is additionally simple to rapidly introduce and oversee and has a larger than usual washer permitting this attachment to be put flush with the tube sheet and thus not be sucked into the tube by unit vacuum.

For perpetual sealing of condenser and tube sheets gaps, the one bit of decreased outline of the Type 1 pin Plug is machined to match particular tubes sizes. The one-piece configuration is a snap to introduce utilizing a hammer. What's more, can be welded into spot. For this sort of fitting, Special materials and sizes can be exclusively made. This kind of tubes gives a simple answer for changeless stopping for tubes or sheet gaps.

The Fiber type can be put in place in case of an emergency or temporarily to the high temperature exchanger and the condenser. These plugs are capable of expanding when cold to completely seal the tubes. They can not cause damage to sheets and can be utilized at temperatures of two-thirty Fahrenheit and pressures of up to four hundred psi. It is easy to set up and install since it only requires a mallet and can therefore be machined to fit specific tubes sizes.

High confidence plugs are suited for use when you have to plug off leaking tubes in condensers and heat exchangers since they are re usable. It's features include innovative gripping and sealing design, It can be removed and re used, it's durable and safe for use in coated or epoxied tube sheets.

The sheet plug provides an exceptional full-length seal at high temperatures and isolates sheet holes from the system, allowing continued use of the unit without major overhaul. The two piece design is a snap to install using a mallet and can even be welded into place. It is available in bronze, titanium and steel.

The expanding plug completes the list. It has a two-action design which makes it the best choice for distinct applications where plug spillage may be of priority. Its distinct features include dual action sealing and gripping design and ease of installation.




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