Thursday, July 4, 2019

A Summary Factory Planning Guide

By Kevin Taylor


Efficiency during production depends on the design of the factory. Professional planning reduces resource wastage and enhances efficiency. There are universal principles that guide factory planning. Here is a summary guide on how factories are planned so that they can achieve efficiency and reduce resource wastage.

Factory designs are dictated by industry regulations. Each industry sets standards based on the risks that face such production units, the need for efficiency in operations and desire to reduce installation expenses, among other factors. The standards must be met for any production unit to be approved to run. Failure to adhere to these standards comes with penalties that can sometimes be punitive. There are conditions for amount of space to be used, lighting, optimal air circulation and materials to be used during construction, among other factors. There are manuals provided by regulators to guide designers and investors.

Consider the amount of space available and the units that need to be set up. Industrial space can be expensive to let or buy. The little available space must therefore be utilized maximally. Installation of different units must consider this space and how well it can be utilized. If space is not available on the ground, you must begin to think vertically. Provide sufficient room for activities that will be taking place around the industry.

How much have you budgeted for the project? Some designs can be exorbitantly expensive yet you can settle for cheaper ones. There are designs that would make your operations too expensive because workers or clients have to move around. Maximize on resources available yet develop a plan that will still be effective.

Pick modern designs that enhance your production efficiency, allow you to use fewer resources and are safer. You require the services of an experienced designer to uses these designs. Benchmark with your peers in the industry to identify futuristic designs that would serve your purpose. These designs will provide a construction and efficiency advantage beyond improving on safety around the industry.

Safety is at the center of all factory designs. It receives a lot of emphasis in regulatory standards and will either cause your plan to be approved or rejected. Safety measures to be taken will depend on the risks that people working in the area are exposed to. The designs must provide sufficient escape routes to minimize danger that may be lurking around.

Consider the efficient use of resources and optimal running of your operations. Production units or departments that will be interacting often should be built close together. This saves your workers from unnecessary movements that would result in waste of time. You will also reduce piping and wastage of materials connecting different units.

Have a long term plan in mind whenever you are installing any unit. Factories start small and eventually grow into complexes. As time goes, some sections or units are demolished to pave way for expansion and improvement. Develop a long term plan that allows you to scale up or down based on need. This saves you money and protects your property from damage through demolition in the name of expanding the industry.

Engage experts in planning to ensure that necessary standards are maintained. These experts will share ideas they have seen elsewhere and in the process enhance the design of your unit. You must consider your unique circumstances when making your plans to ensure that it serves your intended purpose.




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